Chem Processing Inc. offers zinc phosphate coating services to Illinois, Wisconsin, Iowa, the Midwest and beyond. We currently offer zinc phosphate coatings, which are used for corrosion resistance (phosphate and oil), a lubricant base layer, and as a paint/coating base. The CPI facility is minutes from Rockford Chicago International Airport , a major Midwestern air freight hub, enabling efficient door-to-door delivery across the United States or across the globe. Zinc and manganese coatings are used to help break in components subject to wear. We operate one automatic hoist machine for both rack and barrel heavy zinc phosphate processing. Zinc phosphate coating is ideal for industries where corrosion resistance must be exceptionally high. Zinc phosphate coatings are typically gray in color. Commonly, zinc phosphate is applied for the automotive industry and in certain sectors of the appliance and electronics industries, as well as the armed services for equipment that could be exposed to severe environments. Phosphate coatings are used on steel parts for corrosion resistance, lubricity, or as a foundation for subsequent coatings or painting. Zinc phosphate coatings only provide minimal corrosion protection without additional treatment. ©2020 Roy Metal Finishing, Inc. Site design and development by 3Fold. The main types of phosphate coatings are manganese, iron, and zinc. This line is also used for part derusting and oil dipping. Our years of experience makes us one of the top metal finishing corporations in the United States, but we work with projects of all sizes. Keystone's Zinc Phosphate Coating is excellent at absorbing oil or wax, and we have facilities for zinc phosphate coating on both small and large parts in various sized barrels and racks. Aerospace: Break-in of moving parts and threads. Our salt spray tests every phosphate, chrome seal, and oil order to 96 hours. We currently offer zinc phosphate coatings, which are used for corrosion resistance (phosphate … The main types of phosphate coatings are manganese, iron, and zinc. Zinc phosphate coatings typically serve as a base on steel for dry film lubricants, fluoroplymer coatings, metal flake coatings, or lubricating oils. You may also request your parts finished with a wax. 3910 Linden Oaks Drive, Rockford IL, 61109, © 2020 Chem Processing, Inc. & chemprocessing.com, Blasting and phosphate coating performed at a single facility per MIL 16232G Sec. Commonly, zinc phosphate is applied for the automotive industry and in certain … Temperatures, process tank times, pH’s, etc., are linked to each individual barrel load and part number. Zinc phosphate coatings … For extra corrosion protection, a chromate seal can be applied prior to the oil application. Zinc phosphate coatings typically serve as a base on steel for dry film lubricants, fluoroplymer coatings, metal flake coatings, or lubricating oils. They may also be used for dry lubrication to improve break-in or reduce galling. CPI is strategically located by highway routes to Chicago, Milwaukee, Madison, St. Louis, and Minneapolis. The Zn 3 (PO 4) 2 is an inorganic chemical compound having a chemical name Zinc Phosphate. They may also be used for dry lubrication to improve break-in or reduce galling. This white powder compound is widely used as a corrosion-resistant coating… Non-metallic crystalline coating for absorbing oil or wax, Protect parts from corrosion resulting from abrasion, Nice black finish when applied over a pre-black, Good corrosion protection can be enhanced with chrome seal. Phosphate coatings are used on steel parts for corrosion resistance, lubricity, or as a foundation for subsequent coatings or painting. When we process an item successfully, a recipe is created for that item for the next production run. Give us a call if you're unsure if zinc phosphate coating is the right material for your project. zinc phosphating prior to powder coating There are countless applications of powder coating coupled with phosphate pretreatment. For defense applications, this finish can reduce reflectivity of base materials. We ensure our customers on time delivery and professional results from our zinc phosphate coating services, every time. Gears & Bearings: Holds lubricants on surface. Zinc phosphate coating is ideal for industries where corrosion resistance must be exceptionally high. 3.2, Available masking for selective coating application, Type Z: Class 1, Class 2, Class 3 & Class 4, Oil & Gas Industry: Primer for critical components. Zinc Phosphate Coating. The post phosphate options include multiple oil options–from dry-to-touch oils to PPG’s Rust A Rest. Your part numbers, work orders, and quantities are tracked throughout the process cycle. Keystone Finishing has been in the metal finishing business since 1928. The following are common uses for zinc phosphate coating, but there are many additional uses. Moreover, many operations using electrocoating or powder coatings, particularly when a one-coat finish will be exposed to the weather, pretreat workpieces with zinc phosphate. https://www.bonderite.com/en/technologies/pretreatment/zinc-phosphating.html The other names for Zinc Phosphate are Zinc orthophosphate, Trizinc phosphate, and Trizinc diphosphate. Phosphate coatings are generally used to help with corrosion resistance. Keystone Corporation's Zinc Phosphate Coating meets the following specifications: *Keystone Corporation can process parts up to 10 feet in length that weigh up to 8,000 pounds. Their crystalline structure enables dry films and other coatings to mechanically bond to the steel, greatly enhancing adhesion. You can be assured that your orders are processed with exactly the same specifications from lot to lot. Keystone industrial zinc phosphate coating widely improves corrosion resistance and paint adhesion on steel and iron parts. They include the finishing of refrigerators, pressure vessels for fire … However, phosphate coatings on their own do not provide this because the coating is porous, and as a result oil or other sealers are used to achieve corrosion resistance. Serves as a uniform base for paint adhesion, Good non-metallic crystalline coating for absorbing oil or wax, Great way to protect parts from corrosion or wear. Primer for aerospace primer/paints.
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